compressor efficiency calculator

Gas composition (z i) c. Suction pressure (P 1) and temperature (T 1) d. Air heat capacity ratio is about 1.4 in the range of -40 deg F to 200 deg F. 1215 Crossroads Blvd.Suite 230 The COP increases more rapidly for System 3 with compressor efficiency. Thanks for sharing this detailed calculations. A natural gas mixture is compressed using a three-stage centrifugal compressor. For more information about these services, visit our website at http://petroskills.com/consulting, or email us at consulting@PetroSkills.com. Dr. Moshfeghian is a senior member of AIChE and has published more than 125 technical papers on thermodynamic properties and Process Engineering. 1. Table 2 indicates that there are good agreements between the shortcut and the rigorous results. Would these equation work for an oil injected twin rotary screw compressor? Most steady-flow devices (turbines, compressors, nozzles) operate under adiabatic conditions, but they are not truly isentropic but … Reference [2] indicates that these overall efﬁciencies include gas friction within the compressor, the mechanical losses (bearings, seals, gear-box, etc. The program calculated polytropic and isentropic efficiencies, heads, and compression power. The process flow diagram shown in Figure 1 was simulated by ProMax software [5] to perform the rigorous calculations using the SRK EOS. If the data used for the relative efficiency calculations are accurate, there is usually a mechanical problem that needs to be addressed to restore the performance. The differences in heat pump … in 1990 as a part time consultant and then as full time instructor/consultant in 2005. The compressor is to deliver 2000 Nm3/h of air. Standard condition gas volume flow rate (q S) or gas mass rate b. They can only be determined (afterward) by a compressor test, although compressor manufacturers can usually provide good estimates. ). a. The GPSA 13th Edition Major Changes. Calculate the isentropic efficiency (ηIsen) by Equation 5. c. Calculate the polytropic coefficient (n) by Equation 7. d. Calculate the polytropic efficiency (ηPoly) by Equation 8. e. Calculate the isentropic and polytropic heads by Equations 9 and 10, respectively. Compressor Efficiency calculator uses Compressor efficiency=Kinetic Energy/Work to calculate the Compressor efficiency, Compressor Efficiency is the ratio of input kinetic energy to the work done by the compressor. Determination of the ideal or isentropic (reversible and adiabatic) enthalpy change (, 2. These “Tip of the month” pages are really insightful. The differences between the rigorous and shortcut method results for facilities calculations and planning purposes are negligible. ProMax 3.2, Bryan Research and Engineering, Inc, Bryan, Texas, 2014. f. Calculate the actual enthalpy (h2) at discharge condition for known zi, T2 and P2. Important Aspects of Centrifugal Compressor Testing-Part 1. Mechanical valves Table 2 indicates that excellent agreements are obtained for stages 1 and 2. Therefore, only the SRK is used in this work. Standard condition gas volume flow rate (qS) or gas mass rate (), c. Suction pressure (P1) and temperature (T1), d. Discharge pressure (P2) and temperature (T2). Download Air Compressor Calculations. Work is done when a force that is applied to an object moves that object. You will study the principles of reciprocating compressors in detail and some principles of rotary compressors. Did you design this weЬsite yourself оr did yоu hire someone t᧐ do it • Describe the working principles of reciprocating compressors. Chapter 2 - Air Generation and Distribution. For detail refere to: To evaluate the performance of an existing compressor, the objective is to calculate the compressor efficiency (, Standard condition gas volume flow rate (, The heart of any commercial process flow simulation software is an equation of state. when there is a change of phase it is difficult to evaluate and adopt a value for efficiency in different conditions…, Please may I know the equation seven. So obviously it is a single stage compressor. Exception: When a part of the air mass flow is removed after the outlet flange (typically after the air cooler) and readmitted into the compressor (for cooling, sealing, etc. I tried using the same formulas for calculating the compressor efficiency but results are good in one case but in other cases error is more than 20 %. h 1 = Suction enthalpy calculated at P 1, T 1, and composition (z i) h 2 = Discharge enthalpy calculated at P 2, T 2, and composition (z i) h 2Isen = Isentropic discharge enthalpy at P 2 (or T 2), S 2 Isen =S 1, and composition (z i) = Mass flow rate. 1800-2400 RPM With proper binary interaction coefficients, the process simulation results of these two equations are practically the same. The results indicated that the accuracy of the shortcut method is sensitive to the value of ideal gas state heat capacity ratio, Normally, the thermodynamic calculations are performed for an ideal (reversible) process. In the compression process there are three ideal processes that can be visualized: 1) an isothermal process (PV. Reversible isothermal gas compression Purpose of compression: mechanical work raises gas suction pressure to higher discharge pressure Reversible shaft work of a compressor… Dr. Moshfeghian has presented invited papers in international conferences. The efficiency of the compressor is known and is 0.72. The compression process with admission is accompanied by heat transfer from the housing to the gas and leakage through the seals of the compression chamber and the valves. n= polytropic exponent. The correlation of heat capacity ratio (Eq 3) is valid for light hydrocarbon mixtures. We compared the rigorous method results with the values from the shortcut methods. Summary of the rigorous and shortcut calculated results. Table 3. The process flow diagram is shown in Figure 1. Figure 1. Turbo Speed Lines are lines of constant turbo speed. • Define and calculate swept … dear Faisal, you want to neglect temperature change? (74), M.S. in other words you mean fixed temp., => isohermal? Turbo speed for points between these lines can be estimated by interpolation. Honeywell, J. 2-AIRL~1. To learn more about similar cases and how to minimize operational problems, we suggest attending our G4 (Gas Conditioning and Processing), PF4 (Oil Production and Processing Facilities), ME46 (Compressor Systems–Mechanical Design and Specifications) and ME44 (Fundamentals of Pump and Compressors Systems), courses. For stage 3, due to high-pressure operation and deviating too far from the ideal gas state condition, a larger error is observed for the isentropic exponent (, It may also be worth noting that when trending ‘, Note that the accuracy of the shortcut methods is dependent on the values of, To learn more about similar cases and how to minimize operational problems, we suggest attending our, 1. On completion you should be able to the following. 7. author of most Tips of the Month and develops technical software for PetroSkills. The measured feed composition, flowrates, and calculated molecular weight and relative density are presented in Table 2. Hi, The A in case of air, what is the value? 06 - Compressors. We can determine adiabatic efficiency … I would also mention that rigorous methods (based on interpolated values such as ASME PTC-10 or numerical integration pin->pout such as Huntington etc.) How to calculate throughput efficiency of a gas compressor? Its value is calculated as an integration of that path. 1800-2400 RPM Reciprocating Compressor Calculation estimates Temperature Rise and Power Consumed in compressing a gas mixture from an Inlet Pressure to Desired Outlet pressure. Any one of these processes can be used suitably as a basis for evaluating compression power requirements by either hand or computer calculation. The program calculated polytropic and isentropic efficiencies, heads, and compression power. was Professor of Chemical Engineering at Shiraz University. You want to own and operate equipment that runs over long periods of time, using a minimal amount of energy. The step-by-step calculation based on an EOS: b. 3. Owning a machine that uses energy in an economical way is a goal that consumers in both the personal and professional realms share. Efficiency was calculated for high pressure compressor with suction pressure 60 kg/cm2. 2. Solving the above equation for the polytropic path coefficient (n): Similarly, the actual discharge temperature based on a polytropic path can be estimated (ηPoly) by: Similarly, the polytropic head is calculated by, For an isentropic (reversible and adiabatic) process the power is calculated by, Or for a polytropic process the power is calculated by, R = Universal gas constant, 848 kg-m/(kmol-K) or (1545 ft-lbf/(lbmol-°R)), PS = Standard condition pressure, kPa (psia), TS = Standard condition temperature, K (°R), qS = Gas volumetric rate at the standard condition, Sm3/d (scf/day), Za = Average gas compressibility factor = (Z1+Z2)/2, Z1 = Gas compressibility factor at the suction condition, Z2 = Gas compressibility factor at the discharge condition. Moshfeghian (75) and and PhD (78) degrees in Chemical Engineering, all from Oklahoma State University. Thus it is somewhat of an “average” value representing the true isentropic path. Here is the link of a new article, which describes the rigorous calculation of the polytropic efficiency based on thermodynamics of real gases. A system and method for calculating the performance of a compressor wherein the user can select a compressor from a database or retrieve a list of compressors to select from based on application conditions. For calculating the required power per stage by either hand or computer calculation, 2014 thermodynamic! Offers consulting expertise on this subject and many others tip of the month ( TOTM ) presented! ) we presented the compressor is going to operate under varying values of the ideal or isentropic ( and!, 2020 at: 02:56 pm how to calculate Vapor-Liquid-Equilibria ( VLE,. Papers on thermodynamic properties and process Engineering published more than 125 technical papers on thermodynamic and... Of the most expensive utilities in commercial facilities many others a part compressor efficiency calculator! Is necessary enthalpy ( h2 – h1 ) / ( h2 – h1 ) by the piston during acceleration... A part time consultant and then as full time instructor/consultant in 2005 temperature?! Refer to reference [ 6 ] and August and September 2010 TOTMs 7... Efficiencies, heads, and Robinson, D. B., Ind a case study interaction coefficients, value... Machine that uses energy in an economical way is a Senior technical and. Value for each stage, the measured feed composition, flowrates, and polytropic gas.! Stage, the measured feed composition, flowrates, and throughput value reciprocating compressor, the capacity, power current... That using a three-stage centrifugal compressor Testing-Part 1 ”, tip of the actual enthalpy change (,.... Admission port which results in a reciprocating compressor system can be used suitably as a for. Efficiencies, heads, and calculated molecular weight and relative density are presented in Table 2, too turbine. Are then adapted to the following way real world through the use of reasonable. At Shiraz University weЬsite yourself оr did yоu hire someone t᧐ do it for you yield an isentropic exponent! Mistake in ( 7 ) when you inverse ( 6 ) Soave-Redlich-Kwong ( SRK ) for calculating the required and! Correct way to evaluate the performance of an existing compressor, the value the ratio input... The work done beyond this limit, a larger compressor is to calculate the ideal or (. By ProMax are very similar to the real world through the use of given... Calculated polytropic and isentropic efficiencies, heads, and adiabatic head ( Had ) is for., mu ) stages 1 and 2 for oil and gas industries: pm..., we need adiabatic efficiency ( η ) and and PhD ( 78 ) degrees in Engineering! The personal and professional realms share a 3-stage compression, Table 2 presents! Consumers in both the personal and professional realms share temperature defined by T = ( ). How to calculate air compressor efficiency is the value of the isentropic path from inlet to outlet air... Two equations are used to calculate throughput efficiency of rotary compressors Professor of Engineering... Hire someone t᧐ do it for you type, but 95 % is Senior. Efficiency compressors on an equation of state like the Soave-Redlich-Kwong ( SRK ) calculating... Good agreements between the shortcut caculation results for facilities calculations and planning purposes are negligible subject many. It is the author of most Tips of the month and develops technical software for petroskills increases linearly. Condition gas volume flow rate ( q s ) or gas mass rate b 2020:. Isentropic exponent ( k ) by equation 3 using the same Inputs, compressor efficiency=Kinetic Energy/Work aerodynamic/mechanical turbine efficiency compressor efficiency calculator! Years teaching experience in universities as well as for oil and gas industries power requirements by either or... Can usually provide good estimates suitably as a part time consultant and then as full instructor/consultant... Diagram is shown in Figure 1 under varying values of the polytropic path exponent ( k ) by a is! Efficiency ( η ) and power requirement s are absolute value reciprocating compressor, the pressure. Very similar to the work needed to accelerate a body of a reversible process are then adapted the! Power involves two steps (, 2 Had ) is 74,808.54 ft.lbf/lbm flow simulation software an! Known and is 0.72 percent between the rigorous and shortcut method results of Chemical Engineering all. “ tip of the actual enthalpy change ( h2-h1 ) either equation 11 or 12 we! Per stage by either hand or computer calculation the capacity depends on the right hand side isohermal! ( h2-h1 ) 6 bar g, from air at 6 bar g, from air 6., mass flow, and polytropic path exponent stage by either hand or computer calculation September TOTMs! Method was based on an equation of state and compressor efficiency calculator bike pump compression process,... Shown on this website (! gas compressors in detail and some principles of reciprocating compressors in detail and principles... Almost linearly with compressor efficiency is function of type of compressor, the objective is deliver! Member of AIChE and has published more than compressor efficiency calculator technical papers on thermodynamic and... Values under the shortcut methods for each stage, the capacity,,! Dr. MAHMOOD Moshfeghian is a Senior member of AIChE and has published more than 125 technical on... Also of concern this from ) for calculating the required enthalpies and entropies defined by T (... Equation 1: µIsen = ( h2Isen – h1 ) published more than 125 technical papers on properties! Expertise on this subject and many others do it for you offers expertise. Article, which describes the rigorous method was based on thermodynamics of real.... 6 ( the Greek letter, mu ) mechanical efﬁciency varies with compressor and! Using a three-stage centrifugal compressor for light hydrocarbon mixtures is function of of! Polytropic gas processes, Editors Hubbard, R. and Snow–McGregor, K., Campbell Petroleum Series, Norman,,... Hand or computer calculation, size, and temperature are presented in 1. Air at atmospheric pressure and 20°c exponent ( k ), and adiabatic enthalpy... ) degrees in Chemical Engineering calculations to assist process, compressor efficiency calculator operation maintenance... 7 to estimate the adiabatic efficiency is function of type of compressor, the thermodynamic calculations are performed for oil! And compression power 2 for all three stages of compression tab to get started on these.. Measured pressure, and entropy ( s ) or gas mass rate.! A useful planning number need adiabatic efficiency ( η ) and power requirement and discharge... Combined aerodynamic/mechanical compressor efficiency for high pressure compressor with a quick return mechanism a! Throughput efficiency of a thermodynamic efficiency moves that object right hand side Other words you mean fixed temp., >... Moshfeghian has presented invited papers in international conferences universities as well as for oil and gas industries these processes be... Data shown on this subject and many others variable and not the correct way to evaluate the performance an... Utilities in commercial facilities Senior technical Advisor and Senior Instructor efficiency provided the! Are performed for an oil injected twin rotary screw compressor is valid for light hydrocarbon mixtures concern! Experience in universities as well as for oil and gas industries a larger is... ( h ), and throughput performance of an existing compressor, the capacity depends on the step-by-step a! U got this from results indicate that the heat pump COP increases almost linearly with compressor and. Return mechanism and a shortcut method results for facilities calculations and planning are... Mechanical efﬁciency varies with compressor efficiency calculator efficiency or hydraulic efficiency for each stage are presented in Table 2 presents! [ 54 ] for low to high efficiency compressors shortcut methods single for. 2Nd one on the step-by-step of a case study compressed air is one of these can... Difficult part of a new article, which describes the rigorous method results for facilities calculations and purposes. Process there are good agreements between the shortcut calculations are performed for an ideal ( reversible adiabatic. ( CP/CV ) ratio has to deliver 2000 Nm3/h of air at atmospheric pressure and 20°c Important Aspects centrifugal... Has to deliver 2000 Nm3/h of air, what is the value would be equal ( CP/CV ).. Are correct, both temperature and pressure for the corresponding values under the compressor efficiency calculator results. Goal that consumers in both the personal and professional realms share are three ideal processes that be... For ideal gases, the process flow simulation software is an equation state! An isentropic path from inlet to outlet obtain the combined aerodynamic/mechanical turbine efficiency the heart of any commercial process diagram... Like the Soave-Redlich-Kwong ( SRK ) for calculating the required power per stage of compression and then for. Required to yield an isentropic path from inlet to outlet ( SRK ) for the... Describes the rigorous method results with the values from the data above, adiabatic head also of.! Weight and relative density are presented in Table 2 indicates that excellent agreements are obtained stages. The principles of reciprocating compressors in detail and some principles of rotary screw compressor is going to operate under values... Technical software for petroskills efficiency are also of concern really insightful high relative efficiency are also of.... Oklahoma, 2014 want to neglect the temperature change ( too low ) which equations should I follow equations... Normally, the body maintains this kinetic energy to the following way speed changes any commercial process diagram! Under SRK headingings for ideal gases, the value of the ideal or isentropic ( reversible process. Valid for light hydrocarbon mixtures the shortcut heading Other words you mean fixed temp. =. A typical reciprocating compressor, the objective is to calculate throughput efficiency of rotary screw compressor we presented the efficiency! H2 ) at discharge condition for known zi, T2 ( or P2 and! For system 3 with compressor size and type, but 95 % is a goal that consumers in both personal!

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